Brass Inserts Manufacturer in Jamnagar
Introduction
Since 2002, Shalibhadra International has been a trusted name in precision brass and metal components. With over two decades of expertise in OEM manufacturing, custom metal parts, and global exports, we have built a strong reputation for quality and reliability. In 2023, we formalized our legacy by incorporating as Shalibhadra International Private Limited.
In addition to its oil refineries, Jamnagar, Gujarat, India, is referred to as the “Brass City of India.” The great majority of the nation’s brass components are produced there, making it an industrial powerhouse. The city is a vital hub for companies around the world because of its history in metallurgy and its highly qualified workforce. Brass items from Jamnagar are essential to contemporary life, ranging from complex parts for the automobile industry to electrical and plumbing fixtures.Brass inserts stand out among the numerous brass products produced here. These tiny yet powerful parts are vital in many different applications, offering a sturdy, dependable thread in softer materials like wood and plastic. We are the best Brass Inserts Supplier.
What Are Brass Inserts
Fundamentally, brass inserts are threaded parts made to be inserted into a substance to establish a strong attachment point. Imagine trying to screw a bolt directly into a plastic enclosure for an electronic equipment. Under tension, the plastic threads would probably strip and break. A brass inlay is useful in this situation. A permanent, robust, and reusable threaded hole can be made with a specific insert. Brass is the perfect material for this because of its qualities. We are the best Brass Inserts Exporter.
Why Choose Shalibhadra International
- Unmatched Precision and Quality: Shalibhadra International is an obvious indication of their dedication to upholding global quality standards. From the first examination of the raw materials to the last testing and packing, every product goes through a strict quality control procedure. This guarantees that the components you receive will have excellent strength, precisely measured parts, and threads that adhere to worldwide Go and Not-Go gauge standards.
- Wide Selection of Products: To accommodate every purpose, the company provides an extensive selection of brass inserts. They provide a solution for any purpose, ranging from hexagonal and square inserts to knurled inserts with different knurling patterns (diamond, straight, unidirectional). Additionally, they specialize in custom components, creating the precise part you need from your blueprints.
- Sturdy and Dependable Materials: The highest quality raw materials are used to make all items, guaranteeing their extended lifespan and extreme durability. The company’s products are ideal for demanding industrial applications since they are resistant to angular strain, corrosion, and chemical action.
- Global Exporter: Shalibhadra International is a well-known exporter with a global presence, not just a regional player. They ship their goods to Southeast Asia, South America, North America, and other places. Because of their international experience, they are able to offer clients all around the world a smooth experience and comprehend the difficulties of global trade.
- Customer-Centric Approach: Shalibhadra International’s staff is committed to making sure that customers are happy. They provide affordable prices, a strong dedication to on-time delivery, and a rapid response. Ordering and getting custom components is made easy and stress-free by their extensive knowledge and willingness to collaborate directly with clients.
- Experience and Expertise: The company’s staff of talented specialists has over of experience in the field, giving them the knowledge and skills to tackle any problem and guarantee timely delivery and high-quality manufacturing.
- Precision Engineering: To guarantee that every product we produce is expertly made, we employ state-of-the-art, high-tech equipment, including semi-automatic machines. Because we pay close attention to tolerances, you will always receive a component that fits precisely.
- Expertise in Customization: Shalibhadra International is aware that each project is different. They are excellent in producing unique brass inserts according to customer drawings and specifications. They stand out from the competition because to their adaptability and proficiency in developing customized solutions.
Applications of Brass Inserts
Automotive
- Brass inserts are used in dashboard assemblies, interior panels, sensor housings, and small engine components. They provide reliable fastening where plastic parts need to be joined or where vibration resistance is important.
Electronics and electrical equipment
- Because brass conducts electricity well, inserts are common in electronic housings, terminal blocks, and PCBs where threaded connections are required. They help maintain reliable grounding and mounting for components.
Furniture and fixtures
- In flat-pack furniture and decorative fixtures, brass inserts offer a clean and strong method to assemble parts. Heat-set or press-fit inserts let manufacturers create furniture that can be assembled and disassembled repeatedly without damaging the panels.
Plumbing and sanitary fittings
- Brass is naturally corrosion-resistant and compatible with water environments. Inserts are used in valves, faucet components, and small plumbing fittings where a secure metal thread is preferred.
Industrial machinery and equipment
- For small machines and equipment that include plastic or composite housings, brass inserts provide reliable fastening points for guards, covers, and control panels.
Medical devices and laboratory equipment
- Brass inserts are used where non-magnetic and corrosion-resistant threaded points are required in enclosures and mounts. Their reliability makes them suitable for many non-implant medical devices.
Finishes and material choices
- Shalibhadra International offers various brass grades and surface treatments to match environmental and electrical needs. Common finishes include plain brass, nickel plating, and passivation each chosen to improve appearance, corrosion resistance, or solderability.
Specification Table of Brass Inserts
| Parameter | Typical Value / Options |
|---|---|
| Material | Brass Inserts |
| Thread sizes | M2, M2.5, M3, M4, M5, M6, UNC/UNF on request |
| External diameter range | 1.5 mm — 12 mm (custom sizes available) |
| Length range | 2 mm — 20 mm (custom lengths available) |
| Tolerance (diameter) | ±0.01 mm to ±0.05 mm (as per drawing) |
| Surface finish | Natural bright, nickel plating, tin plating, passivation |
| Installation methods | Heat-set, Ultrasonic, Press-fit, Self-tapping |
| Hardness | Typical for free-machining brass; can be specified |
| Packaging | Bulk bags, taped & reeled, blister packs (per order) |
| Testing | Thread gauge check, visual inspection, pull-out test (optional) |
| MOQ | Low to medium quantities welcome; customizable |
Advantage of Brass Inserts
- Expertise centuries: In Jamnagar, the art of working with brass has been handed down through the centuries. This indicates that producers are well-versed in the characteristics of the material and the complex procedures required to produce precisely tailored parts.
- A Concentrated Ecosystem: From suppliers of raw materials to plating and finishing services, Jamnagar is home to an extensive network of vendors. Faster production times and competitive pricing result from this highly efficient supply chain.
- Cutting-Edge Technology: Although tradition holds significance, manufacturers in Jamnagar, such as Shalibhadra International, our featured company, have embraced contemporary technology. To guarantee that their goods fulfill the exacting tolerances and superior quality requirements required by international markets, they employ sophisticated equipment, such as CNC machines.
- Personalization is essential: Each project is different. Brass inserts required for furniture are not the same as those required for medical devices. Manufacturers in Jamnagar are renowned for their capacity to offer customized solutions, adjusting the finish, knurling pattern, thread type, and size to meet the unique needs of each client.
- A dedication to quality: Reputable Jamnagar makers are aware that quality cannot be compromised. From examining raw materials to testing the finished product for strength and dimensional accuracy, they follow international standards and put strict quality control systems in place.
- Superior Strength and Durability: A brass insert forms a strong, metal-to-metal connection that can tolerate repeated assembly and disassembly without stripping, in contrast to a self-tapping screw that may eventually harm the host material.
- High Electrical and Thermal Conductivity: Brass’s superior electrical and thermal conductivity aids in electronic component heat dissipation and avoids overheating. Additionally, it has excellent electrical conductivity, which is necessary for several applications.
- Brass inserts are efficient for mass manufacturing and simple to use because they may be placed in a variety of ways, such as heat-setting heating and pressing the insert into the material), ultrasonic insertion, or simple press-fitting.
- Cost-Effectiveness: Although their original cost may be slightly more, they save money over time because of their lifespan and durability, which lessen the need for replacement and maintenance.
Types of Brass Inserts
1. Heat-set thermal brass inserts
- These are heated and pressed into thermoplastic parts. The plastic softens and flows around knurls on the insert, creating a strong mechanical bond once cooled. Ideal for small to medium production runs and electronic housings.
2. Ultrasonic brass inserts
- Inserted with ultrasonic vibration; the friction melts the plastic locally and the insert is pushed in. This process is fast and clean and works well for automated assembly lines.
3. Molded-in brass inserts
- These are placed directly into injection molds so the plastic forms around the insert during molding. This produces excellent alignment and very strong bonding — good for high-volume production.
4. Press-fit brass inserts
- Used mainly with wood, some composites, and harder thermoplastics. The insert is pressed into a pre-formed hole. Retention relies on knurls or ribs and the interference fit.
5. Threaded brass inserts
- Standard threaded inserts that accept machine screws—used where strong, metal-to-metal threads are necessary inside plastic or soft material.
6. Knurled and ribbed brass inserts
- These have external features knurls, ribs, splines to improve mechanical anchoring in the host material. Choose knurled when torsional resistance is important.
Conclusion
Unquestionably the center of brass production, Jamnagar’s position as a major producer of brass inserts worldwide is a testament to its industrial might. Manufacturers like Shalibhadra International are leading the way in this sector as the need for these tiny but vital components keeps rising. We are the Best Brass Inserts Manufacturer.
Consider working with Shalibhadra International if you’re searching for a dependable, skilled, and quality-focused brass inserts manufacturer in Jamnagar. They provide solutions that not only meet but also beyond expectations thanks to their cutting-edge infrastructure, dedication to quality, and extensive product line, which enables you to create better and more robust goods.